Mainz scientists create new flexible mineral inspired by deep-sea sponges

Valuable insights from the imitation of the skeleton of natural sea sponges

15.03.2013

Scientists at Johannes Gutenberg University Mainz (JGU) and the Max Planck Institute for Polymer Research (MPI-P) in Germany have created a new synthetic hybrid material with a mineral content of almost 90 percent, yet extremely flexible. They imitated the structural elements found in most sea sponges and recreated the sponge spicules using the natural mineral calcium carbonate and a protein of the sponge. Natural minerals are usually very hard and prickly, as fragile as porcelain. Amazingly, the synthetic spicules are superior to their natural counterparts in terms of flexibility, exhibiting a rubber-like flexibility. The synthetic spicules can, for example, easily be U-shaped without breaking or showing any signs of fracture This highly unusual characteristic, described by the German researchers in the current issue of Science, is mainly due to the part of organic substances in the new hybrid material. It is about ten times as much as in natural spicules.

Spicules are structural elements found in most sea sponges. They provide structural support and deter predators. They are very hard, prickly, and even quite difficult to cut with a knife. The spicules of sponges thus offer a perfect example of a lightweight, tough, and impenetrable defense system, which may inspire engineers to create body armors of the future.

The researchers led by Wolfgang Tremel, Professor at Johannes Gutenberg University Mainz, and Hans-Jürgen Butt, Director at the Max Planck Institute for Polymer Research in Mainz, used these natural sponge spicules as a model to cultivate them in the lab. The synthetic spicules were made from calcite (CaCO3) and silicatein-α. The latter is a protein from siliceous sponges that, in nature, catalyzes the formation of silica, which forms the natural silica spicules of sponges. Silicatein-α was used in the lab setting to control the self-organization of the calcite spicules. The synthetic material was self-assembled from an amorphous calcium carbonate intermediate and silicatein and subsequently aged to the final crystalline material. After six months, the synthetic spicules consisted of calcite nanocrystals aligned in a brick wall fashion with the protein embedded like cement in the boundaries between the calcite nanocrystals. The spicules were of 10-300 micrometers in length with a diameter of 5-10 micrometers.

As the scientists, among them chemists, polymer researchers, and the molecular biologist Professor Werner E. G. Müller from the Mainz University Medical Center, also write in their Science publication, the synthetic spicules have yet another special characteristic, i.e., they are able to transmit light waves even when they are bent.

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Publication
Filipe Natalio et al., Flexible Minerals: Self-Assembled Calcite Spicules with Extreme Bending Strength, Science, 15 March 2013
doi:10.1126/science.1216260
View image in original size
View image in original size ©: Tremel work group
The fracture properties of natural (i-vi) and synthetic spicules (vii-xii) were probed with a micromanipulator, recorded with a scanning electron microscope. The synthetic spicule did not fracture even under extreme loading and deformation conditions.

View image in original size
View image in original size ©: Tremel work group
The nanometer size of the calcite bricks facilitates bending of the synthetic spicules. The radius of curvature upon bending is very large compared to the size of the individual particles. This prevents a fracture of the brittle mineral bricks.

Contact Contact
Professor Dr. Wolfgang Tremel
Institute of Inorganic Chemistry and Analytical Chemistry
Johannes Gutenberg University
D 55099 Mainz
Tel +49 6131 39-25135
Fax +49 6131 39-25605

Professor Dr. Hans-Jürgen Butt
Max Planck Institute of Polymer Research
Ackermannweg 12
D 55128 Mainz
Tel +49 6131 379-110
Fax +49 6131 379-310

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